SOLUTIONS. PERFORMANCE CONTRACTING


Performance Contracting is an exciting financial strategy whereby Bay guarantees an amount of energy savings prior to an installation, and the project is then financed from these savings. A benefit of a Bay performance contract is that the customer's up-front capital expenses are significantly reduced. Our installation of the Bay ProTech compressed air control system and performance contract at a major manufacturer's plant is an example of a very successful project. 

Bay provides Performance Contracting financial solution, saving customer capital expenses and reducing energy costs.

Goal: Install Advanced Compressor Control System and generate energy cost savings to offset project expense.
Bay worked with a large manufacturing company to install the ProTech advanced compressor control system in a plant. The customer knew the benefits of Bay's ProTech compressor controllers, but wanted to reduce the initial capital expenditure involved with such a project.

Bay's Solution
Performance Contracting is a financial strategy whereby a project is financed from the expected cost savings that it will provide. In this case, Bay guaranteed an amount of cost savings prior to installation, and these savings then paid for the project over a number of years. The financial risk is assumed by Bay, and the resulting financial rewards are then shared by Bay and the customer.

In the case of a compressed air system, Bay realizes these cost savings by increasing the energy efficiency of the system. Bay knows that our ProTech advanced compressor control products can reduce the energy used by compressors using several methods:

  • Precise pressure regulation allows a lower average plant pressure setpoint.
  • Distributed capacity control links compressors into a network and then operates each compressor at its most efficient load.
  • Advanced centrifugal compressor control allows for more efficient operation, less blowoff and reduced surge for centrifugal compressors.
  • Leak loss reduction is a byproduct of a reduced pressure setpoint; less air escapes from existing system leaks.
  • BayWatch performance tuning allows further efficiency gains from continuous monitoring and performance analysis of a compressor system's operation. Bay proposed an installation of ProTech advanced compressor controls and a performance contract to finance the project.

Project Scope
Bay measured and recorded the performance of the customer's compressed air system. Detailed readings were taken and the existing energy cost was determined. These recordings provided a baseline to compare against the installed ProTech system. As part of the performance contract, Bay guaranteed an amount of energy cost savings. Since the project was to be financed from these savings, both the customer and Bay agreed on the measurements and guaranteed savings.

Bay implemented a state-of-the-art compressed air control system for the customer's plant. Air compressors were upgraded with Bay's ProTech control system and integrated with one another using distributed capacity control technology. In addition to controls standardization, the project included internet-based monitoring of all air compressors via Bay's BayWatch service.

Results
The new energy costs were meticulously compared to the previous costs and found to exceed those guaranteed in the contract. The project is now proceeding as planned for in the contract, with Bay's installation being paid for from the realized energy savings. The length of the contract encompasses 5 years, at which point the system will be fully paid for and owned by the customer.

The customer received a fully integrated, modern compressor control system for little capital outlay. This was truly a win-win solution for the customer and Bay. The customer reaped the benefits and energy cost savings from the new system for years to come. Performance contracting is one more service Bay provides to help our customers with their energy solutions.

 

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